Safety while avoiding unnecessary alerts with dynamic warning

October 17, 2025
5 min read

One of the features that makes the solution unique is the dynamic warning capabilities of the beacon which is installed on, for instance, the forklift. With this feature we are able to minimize false warnings resulting in an environment where employees are happy to have the Lopos solution.

What is dynamic warning?

Dynamic warning means that the warning range of the (forklift) beacon expands in the direction that the operator drives. Moreover, the greater the speed of the vehicle, the further the warning range extends. By doing so Lopos also takes the braking distance into account, resulting in more time for the operator to react.

Why dynamic warning?

Static warning

The balance between having a warning area that is big enough to account for braking distance at high speeds and avoiding false alerts as much as possible is challenging.

A fixed warning distance would mean that there’s a circular warning area around the vehicle. The warning distance would be the same when standing still or moving. This would cause a lot of false positives when the device is standing still or moving slowly.

Depending on the layout of the warehouse a circular warning area with a big radius could also trigger false positives in neighbouring racks, as you can see in the image.

Dynamic warning

That’s why we developed dynamic warnings. Thanks to our blindingly fast range measurements – up to 500 measurements per second – one beacon can track all close by beacons and wearables up to 30m or 100ft in real time and derive precise braking distances per device.

Our dynamic ranging starts from a small circular warning area when the vehicle is stationary. When the vehicle is moving, the warning range will be transformed dynamically to include the changing braking distance. The warning range only increases in the direction the vehicle is driving. The greater the speed of the forklift, the greater the warning range, minimizing false warnings while accounting for sufficient braking distance.

What is so special about it?

Implementing high-speed ultra-wideband (UWB) ranging on our small and lightweight (33g or 1,2 oz) wearables and having a one-week battery life requires extreme efficiency at the hardware and firmware levels. This in combination with the configurability of our devices makes our solution unique.

How were we able to implement this?

Hard work, a great team, our patented communication stack, and 8 years of experience have made this amazing feature possible.

PS: At Lopos we call our dynamic warning shape the “potato shape”, if you’re reading this and you can think of a better name, let us know :).

Unlock Safer & Smarter Operations - Book Your Demo Today!
In depth info session
Preview of the Lopos environment
Custom case build for your business
1 on 1 with one of our experts
Book your demo

Don’t miss an event or post

We’ll send you a quick email, letting you know a new webinar, whitepaper or post has been made. Nothing more, nothing less.

By clicking Sign Up you're confirming that you agree with our Terms and Conditions.
Thank you! We'll occasionally send you an update.
Oops! Something went wrong while submitting the form.
Blog

Read similar posts

Category
5 min read

Checklist: How to Choose the Right Collision Avoidance System for Your Warehouse

Selecting a collision avoidance or forklift safety system is a critical decision. With various technologies and vendors on the market, it can be overwhelming to determine which solution best fits your warehouse needs. This checklist of key criteria will help you evaluate options systematically. By considering each factor below, you can compare systems apples-to-apples and ensure the chosen solution aligns with your safety goals, operational requirements, and future growth.
Read post
Category
5 min read

LiDAR in Forklift Safety: Hype or Game-Changer?

LiDAR – once known mostly for self-driving cars – is rapidly making its way into forklift safety systems. But is this laser-scanning technology a genuine breakthrough for industrial safety, or just the latest buzzword? Let’s explore how LiDAR works in a warehouse setting and why it’s increasingly seen as a game-changer (not mere hype) for preventing forklift accidents.
Read post
Category
5 min read

The 5 Most Popular Techniques for Forklift Proximity Warnings: Pros and Cons

Forklifts are indispensable in warehouses, factories, and distribution centers, but they also pose serious collision risks to nearby workers. In fact, OSHA reports that forklift accidents led to 24 fatalities and hundreds of injuries in 2024. Nearly 20% of these incidents involve pedestrians being struck by a forklift. To prevent such accidents, companies are turning to advanced forklift proximity warning systems. These systems alert drivers and pedestrians when they get too close, using a variety of technologies. In this collision avoidance comparison, we’ll explore the five most popular techniques – how they work, and the pros and cons of each
Read post
Category
5 min read

UWB vs. AI Cameras for Pedestrian Detection: Which Technology Truly Protects?

When it comes to preventing forklift–pedestrian collisions, the choice of technology can mean the difference between consistent protection and critical blind spots. AI camera-based systems and Ultra-Wideband (UWB) tag-based systems represent two very different approaches to pedestrian detection. Understanding their strengths and weaknesses is key to determining which will truly safeguard workers on your warehouse floor.
Read post
Category
5 min read

Why Classic Proximity Systems (like RFID) Are No Longer Enough

Older-generation proximity warning systems – exemplified by RFID-based setups like the classic ZoneSafe – have been used for years to alert forklift drivers when a pedestrian with a tag is nearby. They were pioneers in forklift safety, creating a virtual bubble around vehicles. However, technology has moved on, and so have the demands of modern warehouses. Environments are more complex, speeds are higher, and simply detecting “tag present vs. not present” isn’t sufficient for optimal safety. Here we examine the limitations of these “old school” proximity systems and why newer technologies (like UWB and advanced sensors) are needed to protect today’s workplaces. In short, classic systems can leave dangerous gaps – and future-proof solutions like Lopos’ UWB-based system fill those gaps with precision and reliability.
Read post
Category
5 min read

How to Integrate an Advanced Safety System into Your Existing Warehouse Workflow

Implementing an advanced forklift safety system (like a collision avoidance or proximity warning system) in a busy warehouse may sound daunting. Change often raises concerns: Will it disrupt operations? How hard is it to install? Will workers accept it? The good news is that with a structured, step-by-step approach, you can seamlessly integrate a modern safety solution into your existing workflow. Drawing on Lopos’ experience deploying systems in industrial settings, this guide outlines how to introduce new safety tech with minimal disruption and maximum buy-in. The key is careful planning, involving your team, and leveraging the system’s flexibility to fit your processes.
Read post
Category
5 min read

How UWB Works and Why It’s So Accurate for Industrial Safety

Ultra-Wideband (UWB) has emerged as a leading technology for industrial safety and real-time location systems (RTLS) – but what exactly is UWB, and why does it offer unparalleled accuracy in distance measurement and positioning? This section provides a plain-language overview of how UWB technology operates and explains the features that make it superbly suited for applications like forklift collision avoidance, personnel tracking, and other safety uses in warehouses and factories.
Read post
Category
5 min read

Why AI Cameras Fail Outdoors and How UWB/LiDAR Makes the Difference

Outdoor forklift operations present unique challenges that can render AI camera-based safety systems unreliable. While AI cameras can detect pedestrians or obstacles under ideal conditions, their performance degrades dramatically in harsh weather and variable lighting.
Read post
Category
5 min read

The 10 Biggest Causes of Forklift Accidents – and How Technology Prevents Them

Forklifts are indispensable tools, but they also pose serious hazards. Understanding the top causes of forklift accidents is the first step in preventing them. The next step is leveraging modern technology solutions to address each cause. Below, we outline ten major accident causes and discuss how today’s safety tech (from proximity sensors to smart assistants) helps avert these scenarios. By the end, it will be clear that for practically every common forklift danger, there’s a technological safeguard available to mitigate it.
Read post
Category
5 min read

The Real ROI of a Forklift Collision Avoidance System

Investing in a forklift collision avoidance system isn’t just about safety – it’s also a smart financial decision. Workplace accidents are extraordinarily expensive, once you tally direct and indirect costs. In this section, we’ll break down how a modern forklift collision avoidance system (CAS) can deliver a strong Return on Investment (ROI) by preventing accidents and the cascade of expenses they bring. From reducing injury costs and downtime to lowering insurance premiums and improving productivity, the financial benefits of these safety systems are very real.
Read post